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CLUB CAR CARRYALL 500

The Club Car Carryall 500 stands as one of the most versatile, mid-sized 4x2 commercial utility vehicles on the market, uniquely engineered to match the heavy-duty muscle of full-size pickup trucks at a fraction of the operating and maintenance costs. Built on an agile 78.1-inch wheelbase with a total vehicle capacity of 1,200 pounds, the Carryall 500 features an expansive 14.5 square-foot aluminum cargo box sized precisely to carry a full-size material pallet. This makes it an essential workhorse and a preferred favorite across construction crews, industrial manufacturing plants, school districts, municipal facilities, and sprawling resort complexes that require high-capacity hauling and exceptional tight-quarters maneuverability.

To align perfectly with your facility's energy infrastructure and sustainability mandates, the Carryall 500 offers an unprecedented choice between three high-performance powertrains designed for distinct duty cycles. For high-mileage utility requirements and continuous operation, the gasoline model features a robust 14-horsepower Kohler 429cc single-cylinder overhead valve (OHV) engine with Electronic Fuel Injection (EFI) for turnkey, all-weather starting and automatic altitude compensation. For facilities prioritizing zero-emission, quiet operations, two electric configurations are available: a traditional, cost-effective 48-volt DC system powered by eight heavy-duty 6-volt flooded lead-acid batteries, or a state-of-the-art Lithium-Ion assembly. The Lithium option pairs a maintenance-free, commercial-grade Vanguard 7.0 kWh battery pack with a high-performance 48-volt 3-phase AC induction motor. This Lithium package sheds nearly 400 pounds of curb weight compared to lead-acid alternatives, delivers best-in-class hill-climbing power, charges up to 40% faster via an on-board high-frequency charger, and boasts an impressive 10-year battery lifespan.

Beneath the vehicle's rugged, professional exterior lies Club Car's signature, industry-exclusive AlumiCore aircraft-grade 6061-T6 aluminum box-beam chassis. This fully rustproof and corrosion-resistant frame is completely immune to the structural decay caused by water wash-downs, mud, coastal salt air, and commercial liquid fertilizers, providing a drastically longer service life than traditional steel frames. The front end is armored with a custom-formulated ArmorFlex thermoplastic cowl section finished with an automotive paint and clearcoat layer to easily deflect scratches, dents, and heavy jobsite impacts. The Carryall 500 balances demanding payloads over uneven paths using an independent front leaf spring suspension and a semi-independent rear leaf spring layout, both supported by dual commercial-grade hydraulic shock absorbers to maintain stability and prevent sag when fully loaded.

Inside the two-passenger cockpit, the Carryall 500 features a highly ergonomic layout putting key switches, cup holders, and shifters right at the operator's fingertips. The cabin is outfitted with comfortably contoured bucket seats wrapped in weather-resistant, marine-grade vinyl, paired with a sport steering wheel and a self-adjusting helical rack-and-pinion steering mechanism. The driver-focused dashboard features deeply recessed dual storage pockets, a digital tool cluster displaying a fuel gauge or a battery capacity indicator depending on the selected powertrain, and an analog hour meter. In the back, the heavy-duty aluminum utility bed handles a robust 800-pound payload capacity and features an easy-open tailgate alongside an integrated VersAttach track attachment system for secure tool holders and bed dividers. Safely brought to a stop by a standard 4-wheel mechanical drum braking system, the Club Car Carryall 500 delivers an uncompromised blend of heavy-duty cargo utility, structural longevity, and fleet versatility.